Discover the Top Benefits Of Hanger Type Shot Blasting Machine
In industrial settings dealing with metals, the shot blasting machine plays a pivotal role. It ensures that the surface is rust-free and debris-free, which ensures smooth further processing. Among the various types of shot blasting machines available, the hanger-type shot blasting machine, this one stands out for its versatility and efficiency. It has adaptability across a wide range of industries. In this post, we will understand what exactly a hanger-type shot blasting machine is and its benefits.
Understanding Hanger-Type Shot Blasting Machine
It is a sort of surface preparation machine where the components are hung on a rotating hook. The workpiece is exposed to high-speed abrasive particles (steel shots). This shot blasting machine is designed for heavier objects or more complex parts. The hanger-type shot blasting machine is available in single hook, double hook, or continuous pass-through systems.
Top Benefits of Hanger Type Shot Blasting Machine
Cleaning Efficiency:
One of the notable benefits of the hanger-type shot blasting machine is its exceptional cleaning capability. By suspending the parts, the workpiece is 360 degrees exposed to the abrasive media. It allows the removal of stubborn rust, scale, paint, and oxides. The rotation hook is designed in such a way that it covers every corner of the hanger-type hot blasting machine, leaving behind no blind spots.
Ideal for Delicate Parts:
This machine is apt for the sensitive kind of components and thus can handle them very well. The workpiece is hung from the hook. It reduces the chances of damage to the parts and any sort of mechanical damage. Industries like the automobile and aerospace industries that want robust and precise casting of the paint should prefer the hanger-type systems to preserve component integrity during the surface treatment.
Automation Enhances Productivity:
The modern hanger-type shot blasting machine is mostly equipped with advanced components like the PLC (programmed logic controllers), automated loading and unloading, and human-machine interface (HMI). This level of automation in the machine leads to:
- Improved efficiency
- Better productivity
- Reduces the labor cost
- Better safety
- Minimizes the chances of human errors
Consistent Results:
Quality control is one of the major concerns in the automobile and aerospace industries. This machine delivers highly consistent and repeatable results with high precision. The precision and consistency in large-scale industries are a must, and this machine provides you with that. The integrated control system ensures that the blasting parameters (flow rate, blasting time, and turbine speed) are consistent. The advanced machine will ensure that each of the machines is perfect and meets the required specifications.
Automated Material Handling:
The built-in hanging conveyor system ensures advanced material handling. Workpieces can be loaded onto bangers, blasted, and then moved out for unloading- the machine has all this in one continuous operation. It makes material handling much smoother, minimizes downtime, and leads to a more efficient production line.
Minimal Wear & Maintenance:
The robust construction and high-quality metal ensure its durability. It can withstand the extreme temperature fluctuations. The abrasive cycling system ensures that only clean and abrasive media are reused during the blasting process. It also reduces the chances of damage to the internal components. You will be amazed to know that the modern machines are designed for easy maintenance. Their components are replaceable and easy to find. It offers options like easy access to the doors for quick inspections. The proactive sensors send signals in case of underlying issues, so that the operators can check them and get them repaired.
Versatile:
Each of the industries has different needs. The hanger-type shot blasting machine offers a wide range of customizability. The manufacturers can choose from single and double hooks, batch operation modes, and different chamber sizes. When you are cleaning the automotive parts, casting, or the welded structure, the machine needs to fit your exact needs.
Safe Operations:
The shot blasting machine consists of high-velocity abrasive particles, so the operators must remain out of the way and safe. The enclosed blasting chambers, automated doors with interlocks, a dust extraction system, and noise reduction panels.
Boosts Output Quality:
A properly blasted surface is not just clean- it is also textured. It improves the application of the paints, coatings, and other surface treatments. It translates the quality of the products and boosts their durability. The shot blasting machine can induce compressive stress on the surface. It makes the metal surface more sturdy.
Final Words….
The hanger-type shot blasting machine is a game changer in the metal industry, which requires apt surface preparation. It can handle complex workpieces and has automation, efficiency, and safety features. It enhances productivity and also product quality.
‘Adarsh Fabricators’ manufactures products efficiently and is highly versatile. The shot blasting machine offers high flexibility, which excels in batch-type production. So, if you want the best solution for the treatment of a workpiece, invest in one of these.
Frequently Asked Questions:
Q. How Does the Hanger Type Shot Blasting Machine Work?
Ans. The workpieces that are to be treated are hung on the rotating hanger, which is then moved through the blast cabinet. The blast wheels target abrasive media with full force towards the workpiece, ensuring uniform surface treatment.
Q. What Materials Can the Hanger Type Shot Blasting Machine Process?
Ans. This machine is mostly used for cleaning and treating the metal surface, including the castings, forgings, and fabricated components.
Q. Why Should You Use the Hanger Type Shot Blasting Machine?
Ans. - Efficiently removes all the contaminants from the given surface.
- Increases the overall productivity.
- Extends the life of the given workpiece by removing corrosion.
- A versatile machine that can handle various shapes, sizes, and materials.
Q. How to Maintain the Hanger-Type Shot Blasting Machine?
Ans. You need to follow some of the basic tips, like regular cleaning, inspection for wear - tear, and proper lubrication for precise functioning of the market.
Q. What is the Price of a Hanger-Type Shot Blasting Machine?
Ans. The price of the hanger-type shot blasting machine is higher than compared of other types of blasting machines due to its advanced features. However, it may differ from seller to seller and the quality of the product used.
