The industry for tyre manufacturing is witnessing major changes. These are mainly due to the innovations in the industry. There has been a recent surge in demand for high-quality products. It has also been realised that manufacturing industries must alter their operations to find sustainable ways for manufacturing processes. Top tyre manufacturing companies in India are adopting new trends in manufacturing processes to accommodate the demands of the contemporary market. 

Embracing Automation and Robotics

Automation is the most crucial feature in the manufacturing industry. It is reducing human efforts by replacing it with robotic machines. These robots perform repetitive tasks with precision. They can also adapt to changing conditions in real time. This flexibility allows tyre manufacturers to optimise production processes and reduce errors. It ensures that each tyre meets strict quality standards. Automation helps in overcoming the challenges associated with labour shortages and rising wage costs. It increases productivity by automating tasks such as material handling, tyre assembly, and quality inspection, by tyre manufacturers. They serve as a vital tool in maintaining consistent product quality. 

Customisation 

The inclusion of new technologies has also opened up new possibilities for tyre manufacturers in India. They are now able to provide tyres customised for specific models of top two-wheeler brands. This trend towards customisation is particularly evident in the automotive industry. Customers are looking for the best tyre solutions to enhance vehicle performance and safety. 

IR 4.0

Automation helps tyre producers deal with global competition, technology advancements, and old-fashioned methods. IR 4.0, the fourth industrial revolution, combines automation with smart AI software, including learning algorithms. Significant progress is happening, especially in leading economies. Automation can cover entire factories or specific equipment like tyre-building machines.

Specialization and outsourcing in plant operations

 Most of the tyre manufacturing companies in India are moving away from making tyres in many sizes and types, especially in new plants built from scratch. This allows them to use methods and equipment tailored to a specific size or type of tyre. This reduces complexity and boosts efficiency. Outsourcing tasks like compounding, mixing, and preparing components is becoming more common. Modern tyre factories now mainly focus on assembling tyres with parts and ingredients from different outsourced locations. In the global market, motorcycle tyre companies tend to produce their products near OEM assembly sites. This reduces transport costs and shipping time. It also helps avoid current and future trade restrictions or tariffs. 

RFID

RFID technology has many benefits for cars, especially with smart and automated driving systems. It can also be useful in factories. Using RFID with barcodes gives industries better information and more convenience. RFID tags can store important information like tyre make, size, or type. This data is easy and quick to access. This supports the trend towards more automation. Unlike barcodes, RFID tags can be read even if hidden or inside the tyre. Although RFID and tyre sensors can help in production, their adoption is likely to be slow without strong new regulations. Initially, this technology will be mainly used in expensive sectors, especially in off-road tyres. 

Modularization in production

Despite the many different motorcycle tyre sizes, it is possible to control the amount of unfinished products by using a method called modulation. Not all tyres need different parts. Modularisation works well, especially with steel belts and carcass parts. Changing tyre widths slightly can be a simple yet effective way to reduce the number of different items kept in a factory’s stock. Working with experts to break down tasks into simpler parts can boost productivity. This approach is especially useful for complex projects and doesn't require much money.

Conclusion

All these trends and factors could lead to better tyres and higher productivity. But, they require more consistent materials and grades suitable for automated handling. Top tyre manufacturers in India are also gaining global recognition at a price.