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What is Magnesite?
Magnesite is a white, gray or light green mineral composed primarily of magnesium carbonate (MgCO3). It forms as a hydrated carbonate, hydroxide, and clay mineral. Magnesite occurs as vein fillings and substitutes deposits in ultramafic rocks such as serpentinite and sometimes in limestone. Magnesite is often cryptocrystalline and compact to coarse crystalline. Its Mohs hardness is 3.5-4 and it has a specific gravity of 2.9-3.2.
Major Sources and Production
The world's largest deposits of Magnesite are found in mainland China, which accounts for over 75% of global production. Other major producers include Russia, Turkey, South Korea, and Greece. Most magnesite mining involves underground mining techniques including room-and-pillar mining. When magnesite deposits occur close to the surface, open pit mining may be utilized. Magnesite is commonly processed through crushing, grinding, calcining, and sintering to produce caustic-calcined magnesite suitable for industrial use. Global production of magnesite was estimated at over 35 million metric tons in 2020.
Uses in Industry
Magnesite has a wide variety of commercial and industrial uses primarily due to its thermal stability, chemical inertness, and refractory properties. Around 50% of global magnesite production is used to produce refractory materials employed in high temperature industrial processes like steel production, iron smelting, and nonferrous metal industries. Other key uses of magnesite include:
-Construction materials - Magnesite cement is used as a binder for asbestos-cement pipe and sheet products. Deadburned magnesite is used for floor and roof tiles.
-Agriculture - Calcined and fused magnesite are important soil conditioning agents and sources of magnesium for fertilizers.
-Chemicals - Magnesium metal, important for aluminum production, is extracted from magnesite. Caustic-calcined magnesite is used in pharmaceuticals.
-Environmental applications - As a neutralizing agent in flue gas desulfurization to reduce sulfur dioxide emissions from coal combustion.
Thermal Expansion and Fire Resistance
Magnesite's unique qualities of low thermal expansion and high fire resistance are what make it ideal for refractory applications. When magnesite is heated, it expands very little and maintains its strength and chemical inertness up to temperatures of 1600-1800°C. This allows it to withstand repeated and rapid changes in temperature without deterioration. Refractory magnesite bricks line the interiors of high temperature industrial furnaces and kilns without failing or melting down. Its properties contribute to longer service lifetimes of equipment in iron/steel, nonferrous, cement, and glass manufacturing.
Sustainability Considerations
Like any industrial mining operation, environmental impacts from magnesite quarrying need responsible management. Dust control, reclamation of disturbed lands, and minimization of habitat disturbance are important. The high global demand for magnesite could encourage exploration for new deposits. However, proximity to end use markets and transportation infrastructure are also key economic factors in developing resources. Magnesite is regarded as a non-toxic, naturally occurring mineral with no known adverse human health effects from exposure. Its major products support industries that are central to modern economies and infrastructure development worldwide. With proper regulation, magnesite mining can provide benefits while balancing protection of natural environments.
Magnesite is an essential industrial mineral rock whose physical and chemical properties, especially high temperature stability, make it uniquely suited for refractory and other technical applications. Major producers and leading global consumers are concentrated in Asia, Europe and North America. Though mining impacts require attention, magnesite provides value to many industries that are foundations of economic growth and better standards of living. Balancing resource development with environmental sustainability will help ensure its continued availability to support worldwide needs into the future.
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