India's Automotive Stamping Transitioning to the Next Level
India's Automotive Stamping Transitioning to the Next Level
India automotive stamping is integral to automotive manufacturing as stamping is used to form vehicle body panels and parts from sheet metal. Automotive stamping offers benefits such as mass production capabilities and design flexibility.

Growth of the Indian Automobile Industry

The India's automotive stamping has experienced rapid growth over the past decade driven by rising incomes, a young population, and growth in financing availability. This steady rise in demand has a direct impact on the expansion of the auto component sector as well, which includes the metal stamping industry. Metal stamping is a key process used in automobile manufacturing to convert flat metal sheets into specific automotive parts through the application of force.

Rising Localization and Advancements in Stamping Technology

In order to keep up with increasing demand from automakers and gain more production orders, Indian auto component makers have been progressively localizing their operations. The average localization level for components supplied to passenger vehicles is already around 82% according to ACMA estimates. This has required significant investments by stamping manufacturers in new technology, equipment and capacities. Advances in computer numerical control (CNC) stamping systems allow for mass customization of complex parts with tighter tolerances needed for applications like structural components, closures and chassis. Robotics are also being deployed for accurate part transfer between dies and presses without damage. Greater use of high strength and lightweight materials like advanced and ultra-high strength steels is driving adoption of servo press technology for deeper drawing capabilities.

Emergence of Global Stamping Majors in India

Other prominent foreign players that have established India Automotive stamping operations include Japan's Komatsu, Nippon Light Metal and Kenmode Precision, as well as Sweden's Mantax and ArcelorMittal of Luxembourg. They manufacture a variety of products including body panels, chassis parts, closures and structural components for automakers like Maruti Suzuki, Hyundai and Tata Motors as well as component exports. The entry of these technical experts is enhancing India's manufacturing competitiveness through continuous process improvements and skills transfer.

Surge in Exports of Stamped Parts

Internationally as well, India is emerging as an export hub for stamped auto parts leveraging its skilled workforce and cost competitiveness. Indian suppliers have won new orders especially from Japanese automakers who are shifting more low-end production to lower cost countries. Companies like Wendt India in Pune and JBM Auto near Delhi have built large export-oriented stamping facilities catering to global OEMs and tier 1 suppliers. Further impetus is expected from trade agreements like the India-EU FTA currently under negotiation which could boost competitiveness.

Advancing Local Production of Stamping Machines

Being import-dependent for critical stamping equipment was a constraint for Indian players. However, with proactive government support this is changing. Companies like Schuler India and Automotive Alliance have set up joint ventures with domestic engineering firms to manufacture presses locally. In a major initiative, 16 leading auto and engineering companies have come together under the ‘Presses Core Group’ with technical support from Schuler to develop indigenized stamping press technologies. Projects are ongoing to build larger mechanical, hydraulic as well as servo presses up to 1500 tons with aims to achieve 50-60% localization. Successful development and adoption of domestically produced presses would significantly boost the 'Make in India' program and support greater indigenization of components.

Skilling and Talent Development

Availability of skilled workers remains a challenge for the growing an India's Automotive Stamping including the stamping segment. To bridge this skills gap, companies are actively partnering with training institutes supported by government initiatives. For example, Maruti Suzuki partners with Industrial Training Institutes (ITIs) across states to develop employable skills in auto manufacturing. Meanwhile, the Presses Core Group has launched a competency development cell focused on capability building and training programs for press operations as well as CAD/CAM professionals. Overseas technology providers are also conducting training programs as part of their localization strategies. Sustained efforts are needed to cater to the projected manpower requirement of over 1 million in the auto components sector by 2026. New-age skills will be crucial like robotics, mechatronics, 3D printing and data analytics.

Regulatory Developments

India's automotive policy emphasizes increasing local value addition through stringent sourcing norms. Rules like the ASR (Automotive Sunrise-Rolling Plan) aim for minimum 25-30% indigenous auto component content over 6 years from 2019. Further, the 'Phased Manufacturing Programme' mandates gradual localization of advanced auto components and xEV powertrains. Compliance to emission and safety regulations is also becoming increasingly stringent in line with global standards under the ambit of the Central Motor Vehicles Rules. For stamping players, these policy roadmaps translate to new product development demands. In addition, adoption of green manufacturing practices is being encouraged through initiatives such as the National Auto Policy. All these regulatory drivers will have a profound impact on accelerating technological upgrades and expansion of the Indian automotive stamping ecosystem.

India's automotive stamping has demonstrated robust growth along with the auto sector driven by electric vehicles and shared mobility models. Continued investments in advanced manufacturing technologies, development of skilled workforce and move up the value chain through design capabilities and exports present opportunity for established as well as new players. Success of indigenization initiatives and adherence to evolving emission/safety norms will determine the sector's ability to achieve even higher levels of self-reliance and scale globally in the coming years. A proactive approach towards regulatory compliance, R&D collaborations and integrated digital transformation can help solidify India's position as a leading manufacturing hub for automotive stamping.

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About Author:

Vaagisha brings over three years of expertise as a content editor in the market research domain. Originally a creative writer, she discovered her passion for editing, combining her flair for writing with a meticulous eye for detail. Her ability to craft and refine compelling content makes her an invaluable asset in delivering polished and engaging write-ups.

 

(LinkedIn: https://www.linkedin.com/in/vaagisha-singh-8080b91)

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